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Carton order picking systems like CLS are a crucial component in warehouses and distribution centres. These systems use gravity to move cartons efficiently, streamlining the order picking process. Their design enables seamless stock rotation and easy access to stored items, enhancing overall operational efficiency.
Benefits of Carton Live Storage for order picking
Carton live storage systems provide several key benefits that improve warehouse efficiency and cost-effectiveness.
- Maximised Storage Capacity – Gravity-fed systems optimise space utilisation, allowing for higher storage density.
- Improved Accessibility & Order Picking Efficiency – Fast and accurate retrieval reduces picking time, improving workflow.
- Lower Labour Costs – Streamlined picking processes reduce manual effort, cutting operational expenses.
Components of Carton Live Storage Solutions
Carton live order picking systems comprise of multiple components that enhance efficiency in the order picking process.
Shelving Units
Shelving units in CLS provide the framework for storing cartons and other items. These units are designed to be sturdy and adjustable to accommodate different carton sizes and weights, ensuring optimal use of space.
Rack Systems
Rack systems support the shelving units and provide structural integrity to the entire storage system. They are typically designed with uprights, beams, and braces to create a stable platform for storing cartons and other goods.
Roller Tracks and Conveyors
Roller tracks and conveyors are integral parts of CLS systems that enable the smooth flow of cartons. The gravity-fed nature of these components allows for efficient movement of cartons along designated paths, enhancing the picking process.
Types of order picking Storage Systems
Different CLS systems are available, each designed to meet specific warehouse requirements and operational needs.
Pallet Racking Systems
Pallet racking systems are a type of live carton storage system designed for warehouses handling large quantities of cartons on pallets. They use gravity to optimise stock rotation and ensure easy access to goods.
- Ideal for storing large quantities of cartons on pallets
- Uses gravity to facilitate stock rotation
- Ensures easy access to goods
- Suitable for high-volume warehouses
Gravity-fed Order Picking Systems
Gravity-fed order-picking systems improve efficiency by moving cartons along inclined shelves or rollers, reducing manual handling and expediting the picking process.
- Enhances order picking efficiency
- Uses gravity to move cartons along inclined shelves or rollers
- Reduces manual handling
- Speeds up the order picking process
- Enables faster order fulfilment
- Improves overall productivity
Implementing Carton Live order picking Systems
Implementing CLS systems in warehouses requires careful consideration of various design aspects to ensure optimal functionality and efficiency. Factors such as layout, product types, and picking processes must be considered when designing a system that meets the facility’s specific storage and operational needs.
Design Considerations
Designing a CLS storage solution involves assessing the available space, inventory profiles, and order-picking requirements. The layout should maximise storage capacity while allowing for smooth carton flow and efficient stock rotation. Additionally, consideration should be given to integrating picking stations and conveyors for seamless order fulfilment.
Installation Process
Installing carton live storage systems is a meticulous process that involves the precise assembly of shelving units, rack systems, roller tracks, and other components. Proper installation is crucial to ensure the stability and functionality of the system. Experienced installation teams must execute the process efficiently and effectively, adhering to safety standards.
Maintenance and Upkeep
Regular maintenance is key to ensure the longevity and performance of carton live storage systems. This includes inspecting components for wear and tear, cleaning roller tracks, and addressing any issues promptly. Proper upkeep extends the system’s lifespan and ensures seamless operation and minimised downtime.
Australian Carton Live Storage Providers
Overview of Colby Carton Live Storage Systems
Colby is a leading provider of carton live storage solutions in Australia, offering a range of solutions designed to enhance warehouse efficiency. Their systems are known for their durability, versatility, and innovative design, catering to diverse storage needs and operational requirements.
Other Leading Providers in Australia
Aside from Colby, several other leading carton live storage systems providers in Australia exist. Companies such as Dexion, APC Storage Solutions, and Brownbuilt offer a variety of storage solutions tailored to meet specific industry demands. These providers deliver quality systems that help businesses optimise storage and streamline order-picking processes.
Next Steps
- Learn More – Check out our articles:
- Get a Quote – Request pricing for Sydney pallet racking or Sydney Industrial Shelving
- Contact Total Racking Systems – Reach out for for expert assistance in selecting the best carton live storage solutions for your warehouse.